Solar Strut Channel Roll Forming Machine

Solar photovoltaic mounting brackets are special support structures designed to hold, install, and secure solar panels in a solar photovoltaic power generation system.  They are typically made of aluminum alloy, carbon steel, or stainless steel.

Solar Strut Channel Roll Forming Machine – Precision Production System for Solar Mounting Solutions

Complete Automated Manufacturing Line for High-Performance Solar Support Structures

Our advanced solar strut channel roll forming machine is engineered specifically for producing precision structural channels used in solar panel mounting systems. This fully automated production line transforms galvanized steel, aluminum, or stainless steel coils into high-strength, corrosion-resistant solar strut channels with integrated connection features—optimized for rapid installation and long-term durability in demanding environmental conditions.

System Engineering Excellence

Purpose-Built Solar Manufacturing

Dedicated tooling for solar-specific strut channel profiles (21×41,41×41, 41×62, 41x82mm standard sizes)

Integrated punching for bolt slots, mounting holes, and drainage features

Specialized embossing patterns for enhanced structural rigidity

Galvanizing-compatible design for corrosion-resistant production

Precision Manufacturing Technology

14-20 station progressive roll forming with CNC precision

±0.25mm dimensional tolerance for perfect fitment

Hardened alloy steel rolls with specialized surface treatment

Heavy-duty frame construction with vibration damping system

Technical Specifications & Capabilities

Production Parameters:

Material Thickness: 1.5mm to 3.0mm (16ga to 10ga)

Material Types: GI steel, Galvalume(customized)

Production Speed: 25-30 meters/minute (adjustable)

Main Motor Power: 22-37kW

Output Performance:

Channel Lengths: 1.0m to 6.0m (customizable)

Hole Positioning Accuracy: ±0.5mm

Daily Production: 3,500-8,000 linear meters

Integrated Processing Features

Smart Hole Punching System

Multi-directional hydraulic punching units

Programmable patterns for different mounting systems

Automatic slot punching for adjustment capabilities

Quick-change tooling for different solar racking designs

Precision Control & Measurement

Servo-controlled length measurement system

Dual encoder verification for absolute accuracy

Automatic marking for connection points

Advanced Cutting Technology

Hydraulic flying cut with minimal distortion

Burr-free cutting edges (≤0.1mm)

Automatic scrap collection system

Stacking with protective separators

Solar-Specific Profile Range

Standard Solar Strut Channels:

41x41mm – Standard utility-scale applications

41x62mm – Medium-load commercial installations

41x82mm – Heavy-duty industrial applications

Custom Profiles – Manufacturer-specific designs

Specialized Features:

punched after forming ,mounting holes for various clamp systems

Slotted designs for adjustable panel positioning

Drainage holes for moisture management

Anti-slip surface treatments

Grounding continuity features

Smart Control System

Industrial Automation Platform

 PLC with 15" touchscreen interface

Solar-specific production recipes (50+ configurations)

Real-time monitoring of all station parameters

Predictive maintenance alerts

Quality Assurance Integration

Automated thickness and width monitoring

Vision inspection system for hole quality

Load testing capability on finished samples

Complete production data logging and reporting

Operational Advantages

Efficiency Optimization

Quick-change tooling (under 30 minutes)

Energy recovery system reduces power consumption by 25%

Automatic lubrication with consumption monitoring

Single-operator capability for normal operation

Reliability Engineering

24/7 operation capability with 95% uptime

Dust and debris protection for solar farm environments

Corrosion-resistant components for coastal installations

Remote diagnostic access for rapid troubleshooting